Projects
Here is a page of both my professional and personal projects
Kalvoai
We deliver comprehensive manufacturing technology software solutions, covering every stage from process development and sensor integration to MES and advanced manufacturing applications.
Assembly Assistant
Assembly Assitant
Realtime AI Inspection Tool For Assembly
- Overhead Camera
- Running AI Detection Model YOLO
- Ensures that operator will not make any quality errors
- Real Time Performance
Infinitum Electric
Infinitum Electric is modernizing motor technology for a sustainable future. They design and manufacture smaller, lighter, and more energy-efficient motors that use fewer resources, reduce emissions, and are built with remanufacturing in mind. Their focus is on reducing carbon emissions and maximizing energy efficiency by reinventing the age-old electric motor. You can learn more at their website: Infinitum Electric.
Rotor Assembly Machine
Laser Ablation
Laser cleaning process to remove oil from machined parts
- Keyence IR Laser
- Laser vaporizes and removes oil from upstream packaging operation
Activator Dispense
Dispense an activator for the gluing process
- Time Pressure Dispense System
- Photo Sensor for Presence Detection
- Robotic Load and Unload
- Time controlled ambient air cure
Glue Station
Gluing process that attached magnets to rotor assembly
- FANUC Robots
- Time Pressure Dispense
- Pneumatic Clamping for glue activation
- Flow Sensors for clogging detection
- Nozzle Cleaning and Purging
- AOI for glue presence detection
Oven Cure
Heat process for accelaerating the cure time
- Pass through oven style
- Temperature Controlled
- Infeed and Outfeed Presence detection with AOI
Rotational Balancing
Balancing process to Eliminate rotational vibration
- Robotic Load and Unload
- Inertial Measurement System for vibration analysis
- AOI for debris detection
Magnetizing
Energize Rare Earth Magnets
- Robotic Load and Unload
- High Voltage Inductive Charging
- Hydraulic Detachment
Semi Automated Assembly Machine
Automatic Screw Driving
Robotic Screw Driving
- Fanuc Robots
- Automatic Torque Drivers for EOAT
- Bowl Feeder for Screws
Bearing Press
Force Controlled Bearing Press Install
- Servo Controlled Press
- Monitors Force, Distance, Time
- Ensures quality installation of bearing
Top Rotor Press
Work In Progress
- N/A
Automated Sub Assembly Test
Work In Progress
- N/A
Flipping Station
Work In Progress
- N/A
Final Assembly Test
Work In Progress
- N/A
JUUL Labs
Juul Labs aims to transition the world’s adult smokers away from traditional cigarettes by offering innovative vapor products. Their mission focuses on providing a satisfying alternative while combating underage use of their devices. You can explore their products and learn more about their commitment on their website: Juul Labs.
High Volume Pod Assembly (20k UPH)
Wick Insertion PnP
Pick and Place machine that inserts a flexible cotton pad into a fixture
- SMT Reel Feeder
- In Process Dimensional Vision Inspection
- In line rejection module
- Press insertion process
Stamping & PnP
Description
- Sheet Metal Stamping Parts
- Post Stamp Vision Inspection
- Robotic Pick and Place
Quality Inspection Systems
60 Vision Inspection Cameras
- Omron and Keyence
- Dimensional and Attribute Inspection
- Incoming Material Quality Inspection
- In Process Quality Inspection
- Sub-Assembly and Final Assembly Inspection
Laser Weld
Resistance Testing
Plasma Treatment
Glue Dispensing
Chip Placement
Chip Encoding (Burn In)
Liquid Filling
Laser Etching
Weight Check
Vaporizer Device Assembly
Laser Soldering
Description
- Feature 1
- Feature 2
Battery Assembly
Description
- Feature 1
- Feature 2
Glue Dispensing
Description
- Feature 1
- Feature 2
Pressure Sensitive Adhesive
Description
- Feature 1
- Feature 2
Final Testing
Description
- Feature 1
- Feature 2
Apple
Apple (apple.com) is a multinational technology company renowned for its innovative consumer electronics, software, and online services. 1 They design, develop, and sell a wide range of products, including the iPhone, iPad, Mac, Apple Watch, and AirPods, alongside services like the App Store, Apple Music, and iCloud. With a focus on user-friendly design and a tightly integrated ecosystem, Apple has become one of the world’s most recognizable and influential technology brands. You can explore their products and learn more on their official website: Apple.
iPhone X/Xs
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Description
- Feature 1
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ABB
ABB Robotics (new.abb.com/products/robotics) is a leading global supplier of industrial and collaborative robots, as well as autonomous mobile robots and machine automation solutions. Their comprehensive portfolio is designed with value-creating software to help companies across various industries, from automotive to electronics and logistics, enhance their resilience, flexibility, and efficiency as they transition to the connected factory of the future.
More Coming Soon!
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Description
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- Feature 2
More Coming Soon!
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Description
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Safran Aerospace
Safran (safran-group.com) is a global high-technology group with a significant presence in the aerospace market, encompassing aircraft propulsion, equipment, and interiors. They design, develop, and manufacture a wide array of critical components and systems for commercial and military aircraft, including engines, landing gear, nacelles, wiring, avionics, and cabin interiors, contributing to safer, more sustainable, and more comfortable air travel.
More Coming Soon!
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Description
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Sun Hydraulics
Headquartered in Sarasota, Florida, Sun Hydraulics (part of Helios Technologies) is a leading designer and manufacturer of high-performance screw-in hydraulic cartridge valves and manifolds. 1 Since 1970, they have specialized in creating compact and powerful hydraulic control solutions that manage force, speed, and motion in a wide range of industrial and mobile equipment. 2 Their innovative cartridge valve technology is distributed globally through independent partners. 3
More Coming Soon!
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More Coming Soon!
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Personal Projects
In my personal time, I’m driven to explore emerging technologies and develop innovative tools for the manufacturing sector. Here are some projects I’ve pursued as opportunities arise.
More Coming Soon!
Process 1
Description
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